Light emitting device

ABSTRACT

A light emitting device includes a substrate, a plurality of light sources, a light reflecting member and a resin member. The substrate defines a through hole. The light reflecting member includes a wall part having a first surface and a second surface. The first surface defines a plurality of surrounding parts respectively surrounding each of the light sources individually or two or more of the light sources in groups. The second surface defines a hollow part. The resin member is disposed inside the hollow part. The hollow part defines a first opening on a substrate side of the wall part. The through hole defines a second opening positioned inner than the first opening. The resin member is continuously in contact with the second surface and the upper surface of the substrate in a region between a peripheral edge of the second opening and a peripheral edge of the first opening.

CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority to Japanese Patent Application No.2019-181023 filed on Sep. 30, 2019, and Japanese Patent Application No.2019-181024 filed on Sep. 30, 2019, the disclosures of which are herebyincorporated herein by reference in their entireties.

BACKGROUND

The present disclosure relates to a light emitting device.

There has been proposed a backlight device in which a plurality of lightsources and a reflecting member (reflector) provided with wall partsrespectively surrounding the light sources are disposed on a substrate(see paragraph 0032 in WO 2012/023459).

There is demand for a light emitting device with good (or high) lightextraction efficiency.

SUMMARY

The present disclosure includes the following embodiment.

According to an embodiment of the present disclosure, a light emittingdevice includes a substrate, a plurality of light sources, a lightreflecting member and a resin member. The substrate defines a throughhole penetrating through the substrate in a thickness direction. Thelight sources are disposed on the substrate. The light reflecting memberis disposed on the substrate and including a wall part having a firstsurface and a second surface. The first surface defines a plurality ofsurrounding parts respectively surrounding each of the light sourcesindividually or two or more of the light sources in groups. The secondsurface is on an opposite side of the first surface and defines a hollowpart. The resin member is disposed inside the hollow part. The hollowpart defines a first opening on a substrate side of the wall part. Thethrough hole defines a second opening at an upper surface of thesubstrate, the second opening being positioned inner than the firstopening in the top view. The resin member is continuously in contactwith the second surface of the wall part defining the hollow part andthe upper surface of the substrate in a region between a peripheral edgeof the second opening and a peripheral edge of the first opening.

Furthermore, the present disclosure includes the following embodiment.

According to an embodiment of the present disclosure, a light emittingdevice includes a substrate, a plurality of light sources, and aplurality of light reflecting members. The light sources are disposed onthe substrate. The light reflecting members are disposed on thesubstrate. The light reflecting members respectively include wall partseach surrounding each of the light sources individually or two or moreof the light sources in groups. Two adjacent ones of the lightreflecting members are joined to each other such that outer surfaces ofthe wall parts of the two adjacent ones of the light reflecting membersare bonded to each other via an adhesive agent.

Certain embodiment of the present disclosure can provide a lightemitting device with good (or high) light extraction efficiency.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a schematic top view of a light emitting device according toa first embodiment.

FIG. 1B corresponds to FIG. 1A in which a lateral surface part of thewall part is hatched.

FIG. 1C corresponds to FIG. 1A in which a bottom surface part of thewall part is hatched.

FIG. 1D shows the positional relationship between through holes (secondopenings) of a substrate and light sources.

FIG. 1E is a cross-sectional view taken along line 1E-1E in FIG. 1A.

FIG. 2A is a schematic top view of a light emitting device according toa second embodiment.

FIG. 2B corresponds to FIG. 2A in which a top part of a wall part ishatched.

FIG. 2C corresponds to FIG. 2A in which lateral surface parts of thewall part is hatched.

FIG. 2D corresponds to FIG. 2A in which a bottom surface part of thewall part is hatched.

FIG. 2E shows the positional relationship between through holes (secondopenings) of a substrate and light sources.

FIG. 2F is a cross-sectional view taken along line 2F-2F in FIG. 2A.

FIG. 3A is a schematic cross-sectional view for illustrating a method ofmanufacturing the light emitting device according to the firstembodiment.

FIG. 3B is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the firstembodiment.

FIG. 3C is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the firstembodiment.

FIG. 3D is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the firstembodiment.

FIG. 4A is a schematic cross-sectional view for illustrating a method ofmanufacturing the light emitting device according to a secondembodiment.

FIG. 4B is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the secondembodiment.

FIG. 4C is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the secondembodiment.

FIG. 4D is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the secondembodiment.

FIG. 5 is a photograph of an example of one cell seen in a top view witha light source of one cell being turned on and a top part of a wall partbeing in contact with a member disposed above a light emitting device(the second embodiment).

FIG. 6 is a photograph of an example of one cell seen in a top view witha light source being turned on and the top part of the wall part beingnot in contact with the member disposed above the light emitting device(Comparative Example).

FIG. 7A is a schematic top view of a light emitting device according toa third embodiment.

FIG. 7B corresponds to FIG. 7A in which a lateral surface part of eachwall part is hatched.

FIG. 7C corresponds to FIG. 7A in which a bottom surface part of eachwall part is hatched.

FIG. 7D shows the positional relationship between through holes (secondopenings) of a substrate and light sources.

FIG. 7E is a cross-sectional view taken along line 7E-7E in FIG. 7A.

FIG. 7F shows four light reflecting members being joined.

FIG. 8A is a schematic top view of a light emitting device according toa fourth embodiment.

FIG. 8B corresponds to FIG. 8A in which a top part of each wall part ishatched.

FIG. 8C corresponds to FIG. 8A in which lateral surface parts of eachwall part is hatched.

FIG. 8D corresponds to FIG. 8A in which a bottom surface part of eachwall part is hatched.

FIG. 8E shows the positional relationship between through holes (secondopenings) of a substrate and light sources.

FIG. 8F is a cross-sectional view taken along line 8F-8F in FIG. 8A.

FIG. 9A is a schematic cross-sectional view for illustrating a method ofmanufacturing the light emitting device according to the thirdembodiment.

FIG. 9B is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the thirdembodiment.

FIG. 9C is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the thirdembodiment.

FIG. 9D is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the thirdembodiment.

FIG. 10A is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the fourthembodiment.

FIG. 10B is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the fourthembodiment.

FIG. 10C is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the fourthembodiment.

FIG. 10D is a schematic cross-sectional view for illustrating the methodof manufacturing the light emitting device according to the fourthembodiment.

DETAILED DESCRIPTION OF EMBODIMENTS

In the following, with reference to the drawings, a detailed descriptionwill be given of a light emitting device of the present disclosure. Thelight emitting device according to the present disclosure is of anexemplary nature, and the present disclosure is not limited to the lightemitting device described in the following. In the followingdescription, the terms representing a specific direction or position canbe used (for example, “upper”, “lower”, and any other terms includingthese terms). These terms are used just for facilitating understandingof relative direction or position in any drawings referred to. The sizeor positional relationship of constituent elements in the drawings canbe exaggerated for the sake of clarity, without reflecting the size inthe actual light emitting device or relative size among the constituentelements in the actual light emitting device. For easier understanding,the elements can be omitted from the drawings as appropriate.

Light Emitting Device 1 According to the First Embodiment

FIG. 1A is a schematic top view of a light emitting device according toa first embodiment. FIG. 1B corresponds to FIG. 1A in which a lateralsurface part 324 of a wall part 32 is hatched. FIG. 1C corresponds toFIG. 1A in which a bottom surface part 322 of the wall part 32 ishatched. FIG. 1D shows the positional relationship between through holes(second openings) of a substrate and light sources. FIG. 1D does notshow a light reflecting member 30 and an adhesive agent 80. FIG. 1E is across-sectional view taken along line 1E-1E in FIG. 1A. FIG. 1E showsalso members disposed above the light emitting device 1.

As shown in FIGS. 1A to 1E, the light emitting device 1 according to thefirst embodiment is a light emitting device that includes a substrate10, a plurality of light sources 20 disposed on the substrate 10, and alight reflecting member 30 disposed on the substrate 10 and including atleast one wall part 32 surrounding one of the light sources 20 or theplurality of light sources 20. In the wall part 32, a hollow part Yformed with a first opening W1 on the substrate 10 side. In thesubstrate 10, a through hole Z penetrating through the substrate 10 inthe top-bottom direction (the thickness direction) defines a secondopening W2 positioned inner than the first opening W1 at the uppersurface of the substrate 10. A resin member 80 is provided to becontinuously in contact with the inner wall of the hollow part Y and aregion W3 at the upper surface of the substrate 10 provided between theperipheral edge of the second opening W2 and the peripheral edge of thefirst opening W1. Details will be given in the following.

Substrate 10

The substrate 10 is a member for the plurality of light sources 20 to bedisposed thereon.

The substrate 10 can be a flexible substrate that can be manufactured bythe roll-to-roll scheme or a rigid substrate, for example. The rigidsubstrate can be a thin rigid substrate that can be bent.

The material of the substrate 10 can be, for example, ceramic or resinsuch as phenolic resin, epoxy resin, polyimide resin, BT resin,polyphthalamide (PPA), or polyethylene terephthalate (PET). The ceramiccan be, for example, alumina, mullite, forsterite, glass ceramic,nitride-based ceramic (for example, AlN), carbide-based ceramic (forexample, SiC), or LTCC. In using resin, the resin can be mixed withinorganic filler such as glass fibers, SiO₂, TiO₂, or Al₂O₃, to improvemechanical strength, reduce thermal expansion coefficient, and improvelight reflectivity. It is also possible to use a metal substrate thatincludes a metal member and an insulating layer formed on the metalmember.

The thickness of the substrate 10 can be selected as appropriate.

The upper surface of the substrate 10 is preferably a plane so as tofacilitate disposing the light reflecting member 30. The plane includesa substantially flat plane. The shape of the substrate 10 as seen in atop view can be a square, a rectangular, or a circular shape. Thesquare, the rectangular, and the circular shapes respectively include asubstantially square, a substantially rectangular, and a substantiallycircular shapes.

In the substrate 10, the through hole Z penetrating through thesubstrate 10 in the top-bottom direction is defined. Thus, through thethrough hole Z from the lower surface side of the substrate 10, theresin member 80 (an adhesive agent 80 according to a third embodimentwhich will be described later) can be injected into the hollow part Y ofthe wall part 32 of the light reflecting member 30. The through hole Zdefines the second opening W2 at the upper surface of the substrate 10.Through the second opening W2, the through hole Z communicates with thehollow part Y of the wall part 32 of the light reflecting member 30. Theinner diameter, shape and other conditions of the through hole Z are notlimited to specific inner diameter, shape and conditions, so long as theresin member 80 (the adhesive agent 80 according to the third embodimentwhich will be described later) can be injected into the hollow part Y.The second opening W2 (the outer edge of the second opening W2) ispositioned inner than the first opening W1 (the outer edge of the firstopening W1). Accordingly, the region W3 can be provided at the uppersurface of the substrate 10 and between the peripheral edge of thesecond opening W2 and the peripheral edge of the first opening W1. Thiscan allow the resin member 80 (the adhesive agent 80 according to thethird embodiment which will be described later) to be continuously incontact with the region W3 and the inner wall of the hollow part Y. Forexample, in the case in which the thickness of the substrate 10 is 0.5mm and the diameter of the first opening W1 is 3 mm, the diameter of thesecond opening W2 is 1 mm. In this case, the region W3 at the uppersurface of the substrate 10 formed between the peripheral edge of thesecond opening W2 and the peripheral edge of the first opening W1 isprovided on each of the right and left sides of the second opening W2 asseen in a cross-sectional view, by a length of 1 mm. That is, forexample, as seen in a cross-sectional view, the following relationshipis established: (the length of the region W3 at the upper surface of thesubstrate 10 formed between the peripheral edge of the second opening W2and the peripheral edge of the first opening W1)+the diameter of thesecond opening W2+(the length of the other side of the region W3 at theupper surface of the substrate 10 formed between the peripheral edge ofthe second opening W2 and the peripheral edge of the first openingW1)=the diameter of the first opening W1.

While the substrate 10 can define only one through hole Z, providing aplurality of through holes Z in the substrate 10 is preferable toefficiently inject the resin member 80 (the adhesive agent 80 accordingto the third embodiment which will be described later) into the hollowpart Y of the wall part 32.

Light Sources 20

The plurality of light sources 20 is disposed on the substrate 10.Specifically, in the light emitting device 1 as seen in a top view, theplurality of light sources 20 is disposed and mounted on the regionswhere no light reflecting member 30 exists. In such regions, conductivemembers 72 which will be described later are exposed. To the conductivemembers 72, the electrodes of the light sources 20 are connected. Theregions can be referred to openings in terms of the absence of areflecting member 70 covering the substrate 10, or the absence resultsin exposure of the conductive members 72. The light sources 20 can bemounted by flip-chip bonding, for example. Alternatively, the lightsources 20 can be mounted by other techniques such as wire bonding usingwires.

The interval of the plurality of light sources 20, that is, the intervalby which the plurality of light sources 20 is adjacent to each other isin a range of, for example, from 5 mm to 25 mm. The interval of theplurality of light sources 20 is preferably constant (includingsubstantially constant) in both of the longitudinal and lateraldirections as seen in a top view.

The plurality of light sources 20 is preferably driven independently ofeach other. In particular, the light adjusting control (for example,local dimming or high dynamic range: HDR) is preferably exerted for eachlight source 20.

The plurality of light sources 20 each emits, for example, blue-colorlight. Besides blue, the color can be yellow, green or red.

Each light source 20 can include a light emitting element 22 such as alight emitting diode. The light emitting element 22 includes, forexample, a light-transmissive substrate, and a semiconductor layerlayered on the substrate. The light-transmissive substrate can be formedof, for example, sapphire. The semiconductor layer includes, forexample, an n-type semiconductor layer, an active layer, and a p-typesemiconductor layer in sequence from the substrate side. Thesemiconductor layer can be, for example, ZnSe, a nitride-basedsemiconductor (In_(x)Al_(y)Ga_(1-x-y)N, 0≤X, 0≤Y, X+Y≤1), GaP, GaAlAs,or AlInGaP. To the n-type semiconductor layer, an n-side electrode isconnected, for example. To the p-type semiconductor layer, for example,a p-side electrode is connected. Each light source 20 can include areflecting layer at the upper surface of the light emitting element 22(the surface opposite to the surface nearer to the substrate where thelight emitting element is disposed). The reflecting layer can be a metalfilm or a dielectric multilayer film.

Each light source 20 can include an encapsulation member 26. Theencapsulation member 26 is a member that protects the light emittingelement 22 from the external environment, and optically controls lightemitted from the light emitting element 22. The encapsulation member 26is disposed on the substrate 10 so as to cover the light emittingelement 22. The material of the encapsulation member 26 can be epoxyresin, silicone resin, mixture resin of epoxy and silicone, or a lighttransmissive material such as glass. Among these materials, siliconeresin is preferable for its excellent light resistance and moldability.The encapsulation member 26 can contain a light diffusing material, awavelength conversion material such as a fluorescent material thatabsorbs light from the light emitting element 22 and emits light havinga wavelength different from that of the light emitted from the lightemitting element 22, or a coloring agent corresponding to the color oflight emitted from the light emitting element 22. The encapsulationmember 26 can be formed by, for example, compression molding orinjection molding, or dripping or drawing. By suitably adjusting theviscosity of the material of the encapsulation member 26, the shape ofthe encapsulation member 26 can be controlled by the surface tension ofthe material itself. By dripping or drawing, the encapsulation member 26is provided easier without the necessity of using a molding die. Theviscosity can be adjusted by using a material having a desired viscosityas the material of the encapsulation member 26, or by using theabove-described light diffusing member, wavelength conversion member, orcoloring agent.

Each light source 20 preferably has the batwing-type light distributioncharacteristic. In this manner, the amount of light emitted directlyabove the light source 20 is reduced, which contributes to widen thelight distribution of the light source 20. Accordingly, particularly inthe case in which a light-transmissive optical member 54 is provided soas to face the substrate 10, the thickness of the light emitting device1 is reduced. In the batwing-type light distribution characteristic, thecentral part is darker than the peripheral part. Examples of thebatwing-type light distribution characteristic can be: the lightemission intensity distribution in which the light emission intensitybecomes greater as the light distribution angle in terms of absolutevalue greater than 0° is greater using the optical axis L as 0°; or thelight emission intensity distribution in which the light emissionintensity is greatest around 45° to 90°. The encapsulation member 26 canbe provided, for example, to cover the light emitting element 22 and thereflecting layer. The encapsulation member 26 disposed in such a mannermay easily realize the batwing-type light distribution characteristic.

Light Reflecting Member 30

The light reflecting member 30 is a member that is disposed on thesubstrate 10 and includes the wall part 32 surrounding one of the lightsources 20 individually or two or more of the light sources 20 ingroups. The light reflecting member 30 may be referred to as thereflector. The wall parts 32 can surround the single light source 20individually as in the present embodiment or can surround two or more ofthe plurality of light sources 20 in groups. That is, the wall part 32includes a plurality of surrounding parts X defined by a first surface(the surface not facing the substrate 10) of the wall part 32. In eachof the surrounding parts X, one light source 20 is disposed individuallyor two or more light sources 20 are disposed in groups. In the presentspecification, the surrounding parts X may be referred to as cells.

The wall part 32 further includes a second surface (the surface facingthe substrate 10) on an opposite side of the first surface, and thesecond surface defines the hollow part Y that is formed with the firstopening W1 on the substrate 10 side. By the first opening W1 and thesecond opening W2 of the substrate 10 overlapping each other in a topview, the through hole Z of the substrate 10 and the hollow part Y ofthe wall part 32 connect to each other. Thus, the resin member 80 can beinjected into the hollow part Y of the wall part 32 from the lowersurface side of the substrate 10 via the through hole Z of the substrate10. The inner diameter and shape of the first opening W1 are not limitedto specific diameter and shape, so long as the resin member 80 can beinjected into the hollow part Y. Here, the first opening W1 (the outeredge of the first opening W1) is positioned outer than the secondopening W2 (the outer edge of the second opening W2). With thisconfiguration, the region W3 at the upper surface of the substrate 10can be provided between the peripheral edge of the second opening W2 andthe peripheral edge of the first opening W1, allowing the resin member80 to be continuously in contact with the region W3 and the inner wallof the hollow part Y. The hollow part Y of the wall part 32 can becompletely filled with the resin member 80, that is, the entire space inthe hollow part Y of the wall part 32 can be filled with the resinmember 80. As in the present embodiment, the resin member 80 ispreferably injected into the hollow so as to cover spread in a plane(including a substantial plane) from the peripheral edge of the secondopening W2 as seen in a top view. In other words, it is not necessaryfor the entire space in the hollow part Y to be filled with the resinmember 80. The resin member 80 should be injected into the hollow part Yby the amount enough to fix the light reflecting member 30 to thesubstrate 10. In the third embodiment described later, the wall part 32preferably defines the hollow part Y formed with the first opening W1 onthe substrate 10 side. In the third embodiment described later, theresin member 80 is paraphrased as the adhesive agent 80 to construe thepresent paragraph.

The light reflecting member 30 includes a bottom surface part 322, andthe bottom surface part 322 is preferably disposed on the substrate 10.Thus, the light reflecting member 30 is stably disposed on the substrate10. The bottom surface part 322 is preferably planar, so that the lightreflecting member 30 is more stably disposed. Being planar includes thestate substantially planar. No double-sided tape is interposed betweenthe bottom surface part 322 and the substrate 10.

The wall part 32 is formed by, for example, the light reflecting member30 being bent to open outward. In other words, the wall part 32 isformed by, for example, the light reflecting member 30 being bent so asto project upward (in a direction opposite to the substrate 10). Thelight reflecting member 30 has a shape in which, for example, the bottomsurface part 322 and the wall part 32 are repeatedly arranged. Thehollow part Y of the wall part 32 is, for example, a recess formed onthe lower side of the light reflecting member 30 (i.e., the side of thelight reflecting member 30 that faces the substrate 10) by bending thelight reflecting member 30. The first opening W1 of the hollow part Y isan opening plane of such a recess, and is on the identical plane as thelower surface of the bottom surface part 322, for example. That is, theopening plane of the first opening W1 and the lower surface of thebottom surface part 322 are identical to each other in height withreference to the upper surface of the substrate 10.

The lateral surface of the wall part 32 preferably includes a lateralsurface part 324 that is inclined so that a top part 326 of the wallpart 32 becomes far from the light source 20 than the bottom surfacepart 322, so as to facilitate reflection of light from the light source20 directed upward. In order to facilitate upward reflection of thelight from the light source 20, the lateral surface part 324 preferablyincludes, or entirely formed of, an inclined plane. The bottom surfacepart 322 extends from one end of the lateral surface part 324, and thetop part 326 of the wall part 32 extends from the other end.

The interval of the wall parts 32, that is, the interval by which thewall parts 32 are adjacent to each other is in a range of, for example,from 5 mm to 25 mm. The interval of the wall parts 32 is preferablyconstant (including substantially constant) in both of the longitudinaland lateral directions as seen in a top view.

The light reflecting member 30 can be formed of, for example, resincontaining a reflecting member formed of metal oxide particles such astitanium oxide, aluminum oxide, or silicon oxide. Alternatively, thelight reflecting member 30 can be formed of resin containing noreflecting member and a reflecting member provided on the surface of theresin.

The thickness of the light reflecting member 30 (the height from theupper surface of the substrate 10 to the upper edge of the wall part 32)is in a range of, for example, 100 μm to 300 μm. The thickness of thelight reflecting member 30 is preferably uniform. Being uniform includesthe state substantially uniform.

Resin Member 80

The resin member 80 is continuously in contact with the inner wall ofthe hollow part Y and the region W3 at the upper surface of thesubstrate 10 provided between the peripheral edge of the second openingW2 and the peripheral edge of the first opening W1. Thus, the resinmember 80 bonds the inner wall of the hollow part Y and the region W3 atthe upper surface of the substrate 10 to each other, whereby the lightreflecting member 30 is fixed to the substrate 10. The resin member 80can function as an anchor that inhibit displacement of the lightreflecting member 30 due to heat expansion and contraction.

The resin member 80 can be a member that reflects light emitted from thelight sources 20. This can improve the reflectivity of the lightreflecting member 30. Conversely, the resin member 80 can be a memberthat absorbs light emitted from the light sources 20. This may reduceleakage of light to an adjacent unlit cell in the local dimming mode.

The resin member 80 can be formed of, for example, thermoplastic resin.

According to the first embodiment described above, a light emittingdevice with good light extraction efficiency can be obtained.

If the light reflecting member is fixed to the substrate with adouble-sided tape, light emitted from the light sources may enter thedouble-sided tape and be absorbed. On the other hand, in the case inwhich the light reflecting member 30 is fixed to the substrate 10 by theresin member 80 without using a double-sided tape, such light absorptionby the double-sided tape fixing the light reflecting member 30 may notoccur. Thus, a light emitting device with good light extractionefficiency can be provided.

If the light reflecting member is fixed to the substrate with adouble-sided tape, a small interval between the light sources reducesthe area in which the light reflecting member and the substrate contactwith each other. Thus, the area for bonding the double-sided tape may beinsufficient, failing to secure the mount strength of the lightreflecting member to the substrate. In the case in which the lightreflecting member 30 is fixed to the substrate 10 with the resin member80 without using a double-sided tape, a small interval between the lightsources may still secure the mount strength of the light reflectingmember 30 to the substrate 10.

In the case in which the light reflecting member 30 is fixed to thesubstrate 10 with the resin member 80 but not using the double-sidedtape, the thickness (height) of the light emitting device 1 is reducedby the thickness of the double-sided tape, resulting in the lightemitting device 1 with a reduced thickness. This may provide the reducedthickness and improved optical characteristic of the light emittingdevice 1. This is particularly effective in the case in which, forexample, the light emitting device 1 is used as one unit.

In the case in which a member disposed above the light emitting device 1is further supported by a support member such as a pin, and the wallpart 32 and the support member are integrated, the strength of the lightreflecting member 30 can be improved by the resin member 80 injectedinto the wall part 32.

In the following, a description will be given of other structures.

Conductive Wirings 72, 84

At least at the upper surface of the substrate 10, a conductive wiring72 for supplying power to the light source 20 is disposed. Theconductive wiring 72 is the member electrically connected to theelectrode of the light source 20 for supplying current (power) from theoutside. The thickness of the conductive wiring 72 can be selected asappropriate. The material of the conductive wiring 72 can be selected asappropriate according to the material of the substrate 10 and the methodof manufacturing the substrate 10. For example, in the case in which thematerial of the substrate 10 is ceramic, the material of the conductivewiring 72 preferably has a high melting point that withstands the firingtemperature of the ceramic sheet. For example, high-melting point metalsuch as tungsten or molybdenum is preferable. Alternatively, theconductive wiring 72 can be formed of such metal having its surfacecoated with other metal material such as nickel, gold, or silver byplating, sputtering, or vapor deposition. In the case in which thematerial of the substrate 10 is glass epoxy resin, the material of theconductive wiring 72 is preferably a material that is easily processed.The conductive wiring 72 can be formed on one or both of the surfaces ofthe substrate 10 by vapor deposition, sputtering, or plating. Metal foilcan be bonded by pressing, to serve as the conductive wiring 72. Themetal foil is masked by printing or photolithography, and patterned byetching, to provide the conductive wiring 72 with a predetermined shape.The thickness of the conductive wiring 72 is preferably uniform. Beinguniform includes the state substantially uniform. The light emittingdevice 1 can include a conductive wiring 84 at the lower surface of thesubstrate 10 in addition to the upper surface of the substrate 10.

Reflecting Members 70, 82

A reflecting member 70 is an insulating member that reflects light orsubstantially prevents leakage or absorption of light, to improve thelight extraction efficiency of the light emitting device 1. Thereflecting member 70 is disposed to cover the upper surface of thesubstrate 10 and the upper surface of the conductive wiring 72. Thereflecting member 70 can be, for example, a member containing white-basecolor filler. While the material of the reflecting member 70 is notlimited to specific material so long as it is insulating, it ispreferably a material that less absorbs light from the light emittingelements 22. For example, the material of the reflecting member 70 canbe epoxy, silicone, modified silicone, urethane resin, oxetane resin,acrylic resin, polycarbonate, polyimide, polyethylene terephthalate(PET), or polyethylene naphthalate (PEN). The thickness of thereflecting member 70 can be selected as appropriate. The thickness ofthe reflecting member 70 is preferably uniform. Being uniform includesthe state substantially uniform. A reflecting member 82 can be disposedon the lower surface side of the substrate 10 so as to cover the lowersurface of the conductive wiring 84.

Bonding Member 74

The light emitting device 1 can include a bonding member 74. The bondingmember 74 is a member for fixing the light source 20 to the substrate 10and/or the conductive wiring 72. An example of the bonding member 74 canbe insulating resin or a conductive member. In the case in which thelight source 20 is flip-chip mounted, a conductive member can be used asthe bonding member 74. Examples of the bonding member 74 includeAu-containing alloy, Ag-containing alloy, Pd-containing alloy,In-containing alloy, Pb—Pd-containing alloy, Au—Ga-containing alloy,Au—Sn-containing alloy, Sn-containing alloy, Sn—Cu-containing alloy,Sn—Cu—Ag-containing alloy, Au—Ge-containing alloy, Au—Si-containingalloy, Al-containing alloy, Cu—In-containing alloy, and a mixture ofmetal and flux. The bonding member 74 can be, for example, one of or acombination of liquid-like, paste-like, and solid (sheet-like,block-like, powdery, or wire-like) members, which can be selected asappropriate according to the composition or shape of the substrate 10.In the case in which electrically connecting the light sources 20 to theconductive wiring 72 and mounting and fixing the light sources 20 ontothe substrate 10 are separately performed, the light sources 20 and theconductive wiring 72 can be electrically connected to each other usingwires other than the bonding member 74.

In the following, a description will be given of an example of themembers disposed above the light emitting device.

Light Diffusing Member 52

Above the light emitting device 1, a light diffusing member 52 can bedisposed on the light incident side of a wavelength conversion member40. The light diffusing member 52 is a member that diffuses lightemitted from the plurality of light sources 20, to reduce luminancenon-uniformity. The material of the light diffusing member 52 can be,for example, a material that less absorbs visible light such aspolycarbonate resin, polystyrene resin, acrylic resin, or polyethyleneresin. The light diffusing member 52 can be, for example, a member thatis formed of a base material containing a material different inrefractive index from the base material, or a member that is formed of abase material of which surface is processed to scatter light. Thethickness of the light diffusing member 52 is preferably uniform. Beinguniform includes the state substantially uniform.

Optical Member 54

An optical member 54 can be disposed on the light incident side of thewavelength conversion member 40. The optical member 54 is a member thatapplies an optical effect to light from the light sources 20. Theoptical member 54 can be a light-transmissive member such as a halfmirror, for example. The half mirror can be a member that reflects partof incident light and transmits the other part of light. The half mirroris preferably set to exhibit lower reflectivity to oblique incident thanvertical incident. That is, the half mirror preferably exhibits higherlight reflectivity to a portion of light emitted in parallel to theoptical axis direction of light emitted from the light sources 20, andexhibits lower light reflectivity to a portion of the light as greaterthe irradiation angle. In other words, the amount of light transmittingthrough the half mirror increases as the irradiation angle is wider. Theterm “irradiation angle” is defined that the light parallel to theoptical axis direction is 0 degree in the irradiation angle. In thismanner, uniform luminous distribution is easily provided as seen fromthe light emission side. The half mirror can be, for example, adielectric multilayer film. A dielectric multilayer film can provide areflecting film that less absorbs light. In addition, by the design ofthe film, the reflectivity can be appropriately adjusted, and thereflectivity can be controlled for each angle. For example, a dielectricmultilayer film that is designed to exhibit lower reflectivity to lightbecoming obliquely incident on the half mirror than perpendicularlyincident light can easily realize the characteristic of higherreflectivity to light becoming perpendicularly incident on the lightextraction surface and lower reflectivity to light becoming incident onthe light extraction surface at a greater angle. The thickness of theoptical member 54 is preferably uniform. Being uniform includes thestate substantially uniform.

Wavelength Conversion Member 40

The wavelength conversion member 40 can be disposed so as to oppose tothe substrate 10 with reference to the plurality of light sources 20.The wavelength conversion member 40 is a member that contains afluorescent material. Specifically, a member formed of a base materialsuch as polyethylene terephthalate (PET) or polycarbonate (PC) and afluorescent material contained in the base material, or a memberobtained by sintering a fluorescent material is preferable as thewavelength conversion member 40. The fluorescent material can be oxides,nitrides, sulfides, fluorides, or quantum dots. Specific examples of thefluorescent material can be, for example, a cerium-activatedyttrium-aluminum-garnet (YAG)-based fluorescent material, or acerium-activated lutetium-aluminum-garnet (LAG). The fluorescentmaterial is excited by the first-color light emitted from the lightsources 20 and emits the second-color light. In the case in which thecolor of the light emitted from the light sources 20 (the first color)is blue, the fluorescent material is preferably a substance that isexcited by the blue-color light and emits yellow-color light as thesecond-color light. In the case in which the color of the light emittedfrom the light sources 20 (the first color) is yellow, the fluorescentmaterial is preferably a substance that is excited by the yellow-colorlight and emits green-color light and/or red-color light as thesecond-color light. The thickness of the wavelength conversion member 40is preferably uniform. Being uniform includes the state substantiallyuniform.

Prism Sheets 56, 58

Prism sheets 56, 58 can be disposed on the light emitting side of thewavelength conversion member 40. The prism sheets 56, 58 are membersthat change the direction of incident light from oblique to vertical forimproving the front luminance. The material of the prism sheets 56, 58can be polyethylene terephthalate or acrylic resin. The thickness of theprism sheets 56, 58 is preferably uniform. Being uniform includes thestate substantially uniform.

Polarizing Sheet 60

A polarizing sheet 60 can further be disposed. The polarizing sheet 60can change the direction of polarized light that has failed to transmitand has been reflected by the liquid crystal panel so that the light isagain directed to the liquid crystal panel to become polarized lightthat transmits through the liquid crystal panel. Thus, the polarizingsheet 60 may improve luminance.

Light Emitting Device 2 According to the Second Embodiment

FIG. 2A is a schematic top view of a light emitting device according toa second embodiment. FIG. 2B corresponds to FIG. 2A in which a top partof the wall part is hatched. FIG. 2C corresponds to FIG. 2A in which alateral surface part of the wall part is hatched. FIG. 2D corresponds toFIG. 2A in which a bottom surface part of the wall part is hatched. FIG.2E shows the positional relationship between through holes (secondopenings) of a substrate and light sources without showing a lightreflecting member 30 and an adhesive agent 80. FIG. 2F is across-sectional view taken along line 2F-2F in FIG. 2A. FIG. 2F showsalso members disposed above the light emitting device 1.

As shown in FIGS. 2A to 2F, the light emitting device 2 according to thesecond embodiment is different from the light emitting device 1according to the first embodiment in that the top part 326 of the wallpart 32 is in contact with a member disposed above the light emittingdevice 2.

The light emitting device 2 according to the second embodiment mayachieve the effect similar to that of the light emitting device 1according to the first embodiment. Additionally, by virtue ofeliminating the space between the wall part 32 (the light emittingdevice 2) and the light diffusing member 52, leakage of light to theadjacent cell defined by the surrounding part X can be reduced. This caninhibit or prevent a reduction in contrast ratio which would otherwisebe invited by such leakage. For example, FIG. 5 is a photograph of anexample of one cell seen in a top view with a light source of one cellbeing turned on and the top part of the wall part being in contact witha member disposed above the light emitting device according to thesecond embodiment. FIG. 6 is a photograph of an example of one cell seenin a top view with a light source being turned on and the top part ofthe wall part being not in contact with the member disposed above thelight emitting device according to Comparative Example. In FIGS. 5 and6, the portion appeared as white is light. In FIG. 5, the light isappeared in quadrangular shape. In FIG. 6, the light is appeared incircular shape. As shown in FIGS. 5 and 6, in the case in which the toppart 326 of the wall part is in contact with the member disposed abovethe light emitting device 2, the shape of light is the same as or asimilar to the shape of the cell as seen in a top view as compared tothe case in which the top part 326 is not in contact. Accordingly, FIG.5 shows the leakage of light emitted from the cell to the adjacent cellis less compared to FIG. 6. The second embodiment can provide a lightemitting device in which light is clearly distinguishable, by thereduced light leakage to adjacent cells and the inhibited reduction incontrast ratio.

In general, for the purpose of supporting the member positioned abovethe light reflecting member 30 by the light reflecting member 30, thestrength of the light reflecting member 30 is insufficient. Accordingly,the member positioned above the light reflecting member 30 is supportedby a separately provided support member such as a pin. Provision of sucha support member forms space between the light reflecting member 30 andthe member positioned above the light reflecting member 30. In thisconfiguration, light emitted from one cell may leak to the adjacentcells. In the second embodiment, however, the resin member 80 (theadhesive agent 80 according to the fourth embodiment which will bedescribed later) is injected into the hollow part Y of the wall part 32of the light reflecting member 30. By the resin member 80 (the adhesiveagent 80 according to the fourth embodiment which will be describedlater) functioning as a reinforcement member, the strength of the lightreflecting member 30 may improve. Accordingly, the light reflectingmember 30 is provided with the strength enough to support the memberpositioned above the light reflecting member 30 and, hence, the lightreflecting member 30 can support the member positioned above.Accordingly, the necessity of separately providing a support member suchas a pin is eliminated, whereby no space is formed between the lightreflecting member 30 and the member positioned above. In this manner,the second embodiment can make it possible to mount a member above thelight reflecting member 30 and, hence, can provide a light emittingdevice in which light is clearly distinguishable, and high contrastratio is realized.

The top part 326 of the wall part 32 is preferably planar. Thus, the toppart 326 can stably support the member positioned above the lightemitting device 2. Being planar includes the state substantially planar.The top part 326 of the wall part 32 can be formed to have the shape ofa support member such as a pin described above.

The foregoing is the description of the light emitting device 2according to the second embodiment. The other structures are the same asor a similar to the light emitting device 1 according to the firstembodiment and, therefore, a description thereof will be omitted.

Method of Manufacturing Light Emitting Device 1 According to the FirstEmbodiment

FIGS. 3A to 3D are each a schematic cross-sectional view forillustrating the method of manufacturing the light emitting deviceaccording to the first embodiment. In the following, with reference toFIGS. 3A to 3D, a description will be given of the method ofmanufacturing the light emitting device 1 according to the firstembodiment.

Firstly, as shown in FIG. 3A, the substrate 10 on which a plurality oflight sources 20 is disposed is provided. The substrate 10 is providedwith the through hole Z that penetrates through the substrate 10 in thetop-bottom direction and defines the second opening W2 positioned innerthan the first opening W1 at the upper surface of the substrate 10. Thethrough hole Z can be formed at the substrate 10 after the substrate 10is provided. Alternatively, the substrate 10 previously provided withthe through hole Z can be used.

Subsequently, as shown in FIG. 3B, the light reflecting member 30including the wall part 32 that surrounds one of the light sources 20 ortwo or more of the plurality of light sources 20 is disposed on thesubstrate 10. In this example, the wall part 32 is provided with, forexample, the hollow part Y that is previously formed with the firstopening W1 on the substrate 10 side.

Subsequently, as shown in FIG. 3C, setting the lower surface of thesubstrate 10 oriented upward, the resin member 80 is injected into thehollow part Y of the wall part 32 through the through hole Z from thelower surface side of the substrate 10. Thus, the resin member 80 isprovided to be continuously in contact with the inner wall of the hollowpart Y and the region W3 at the upper surface of the substrate 10provided between the peripheral edge of the second opening W2 and theperipheral edge of the first opening W1.

Subsequently, as shown in FIG. 3D, the resin member 80 is cured (orsolidified). Thus, the inner wall of the hollow part Y and the region W3at the upper surface of the substrate 10 provided between the peripheraledge of the second opening W2 and the peripheral edge of the firstopening W1 are bonded to each other by the resin member 80, whereby thelight reflecting member 30 is fixed to the substrate 10.

Method of Manufacturing Light Emitting Device 2 According to the SecondEmbodiment

FIGS. 4A to 4D are each a schematic cross-sectional view forillustrating the method of manufacturing the light emitting deviceaccording to the second embodiment. In the following, with reference toFIGS. 4A to 4D, a description will be given of the method ofmanufacturing the light emitting device 2 according to the secondembodiment.

As shown in FIG. 4A, the substrate 10 on which a plurality of lightsources 20 is disposed is provided. The substrate 10 is provided withthe through hole Z that penetrates through the substrate 10 in thetop-bottom direction and defines the second opening W2 positioned innerthan the first opening W1 at the upper surface of the substrate 10. Thethrough hole Z can be formed at the substrate 10 after the substrate 10is provided. Alternatively, the substrate 10 previously provided withthe through hole Z can be used.

Subsequently, as shown in FIG. 4B, the light reflecting member 30including the wall part(s) 32 that surround(s) one of the light sources20 or the plurality of light sources 20 is disposed on the substrate 10.In this example, the wall part 32 is provided with, for example, thehollow part Y that is previously formed with the first opening W1 on thesubstrate 10 side.

Subsequently, as shown in FIG. 4C, setting the lower surface of thesubstrate 10 oriented upward, the resin member 80 is injected into thehollow part Y of the wall part 32 through the through hole Z from thelower surface side of the substrate 10. Thus, the resin member 80 isprovided to be continuously in contact with the inner wall of the hollowpart Y and the region W3 at the upper surface of the substrate 10provided between the peripheral edge of the second opening W2 and theperipheral edge of the first opening W1.

Subsequently, as shown in FIG. 4D, the resin member 80 is cured (orsolidified). Thus, the inner wall of the hollow part Y and the region W3at the upper surface of the substrate 10 provided between the peripheraledge of the second opening W2 and the peripheral edge of the firstopening W1 are bonded to each other by the resin member 80, whereby thelight reflecting member 30 is fixed to the substrate 10.

Light Emitting Device 3 According to the Third Embodiment

FIG. 7A is a schematic top view of a light emitting device according toa third embodiment. FIG. 7B corresponds to FIG. 7A in which the lateralsurface part 324 of each wall part 32 is hatched. FIG. 7C corresponds toFIG. 7A in which the bottom surface part 322 of each wall part 32 ishatched. FIG. 7D shows the positional relationship between the throughholes (the second openings) of the substrate and the light sourceswithout showing the light reflecting member 30 and the adhesive agent80. FIG. 7E is a cross-sectional view taken along line 7E-7E in FIG. 7A.FIG. 7E also shows members disposed above the light emitting device 3.FIG. 7F shows four light reflecting members being joined.

As shown in FIGS. 7A to 7F, a light emitting device 3 according to thethird embodiment is a light emitting device that includes a plurality oflight sources 20 disposed on the substrate 10, and a plurality of lightreflecting members 30 disposed on the substrate 10 and including wallparts 32 surrounding one of the light sources 20 or two or more of theplurality of light sources 20. Two adjacent ones of the light reflectingmembers 30 are joined to each other such that the outer surfaces oftheir respective wall parts 32 are bonded to each other via the adhesiveagent 80. In the light emitting device 3 according to the thirdembodiment, four light reflecting members 30 a, 30 b, 30 c, 30 d arejoined to each other. The light reflecting members are respectivelydisposed on the upper right side, the upper left side, the lower leftside, and the lower right side in the drawing. One light reflectingmember includes nine surrounding parts X in a matrix of three rows andthree columns. In the following, the structures similar to those of thefirst embodiment are denoted by similar reference characters, and adetailed description will be given of the differences.

The interval between adjacent light sources 20 of respective twoadjacent ones of the light reflecting members 30, for example, theinterval between the light source 20 positioned on the leftmost side inthe light reflecting member 30 a and the light source 20 positioned onthe rightmost side in the light reflecting member 30 b in the drawing asseen in a top view, is preferably identical (being identical includesthe state substantially identical or constant) to the interval of theother light sources 20 in the vertical and lateral directions, so thatthe boundary region between the joined two light reflecting membersbecomes substantially identical to the other portion in shape andreflecting state.

The two adjacent ones of the light reflecting members 30 are joined toeach other such that the outer surfaces of their respective wall parts32 are bonded to each other via the adhesive agent 80. For example, theouter surface of the wall part 32 positioned on the leftmost side in thelight reflecting member 30 d is bonded to the outer surface of the wallpart 32 positioned on the rightmost side in the light reflecting member30 c via the adhesive agent 80. Thus, by virtue of the two adjacent onesof the light reflecting members 30 joined to each other such that theouter surfaces of their respective wall parts are bonded to each othervia the adhesive agent 80, gap between the two joined light reflectingmembers 30 is less likely to be generated. Furthermore, the shape andreflecting state of the boundary region of the two joined lightreflecting members 30 can become substantially identical to that of theother portion. For example, FIG. 7E shows the wall parts 32 or part ofthe wall parts 32 at three locations, namely, the right side, thecentral side, and the left side, and the shapes of such wall parts aresubstantially identical to each other. According to the presentembodiment, a plurality of light reflecting members can be integratedwith less influence on the optical characteristic of the individuallight reflecting members 30.

At the top part of each of the wall parts 32 (see the partially enlargedillustration in FIG. 7E), preferably respective end surfaces of the wallparts 32 are in contact with each other without interposition of theadhesive agent 80. In other words, preferably respective outer surfacesof the wall parts 32 are in contact with each other without a gapbetween them. This can inhibit luminance non-uniformity that wouldotherwise be caused by light entering the gap.

The interval between adjacent wall parts 32 of respective two adjacentones of the light reflecting members 30, for example, the intervalbetween the wall part 32 positioned on the leftmost side of the lightreflecting member 30 a and the wall part 32 positioned on the rightmostside of the light reflecting member 30 b in the drawing as seen in a topview, is preferably identical (being identical includes the statesubstantially identical) to the interval of the other wall parts 32 inthe vertical and lateral directions, so that the boundary region betweenthe joined two light reflecting members becomes substantially identicalto the other portion in shape and reflecting state.

Adhesive Agent 80

The adhesive agent 80 can be formed of thermoplastic resin, for example.

The adhesive agent 80 can be a member that reflects light emitted fromthe light sources 20. This may improve the reflectivity of the lightreflecting member 30. The adhesive agent 80 can be a member that absorbslight emitted from the light source 20. This can reduce leakage of lightto an adjacent unlit cell in the local dimming mode.

According to the third embodiment described above, the light emittingdevice 3 with good light extraction efficiency can be obtained.

The size of each of the light reflecting members 30 is determineddepending on the apparatus that produces the light reflecting member 30.Accordingly, in the case in which the light reflecting member 30 with agreater size is needed to be employed in, for example, a large-sizemonitor, a plurality of light reflecting members 30 is needed to bejoined and integrated. Gap(s) between the combined plurality of lightreflecting members 30 may let light to enter. This may cause luminancenon-uniformity. In the present embodiment, two adjacent ones of thelight reflecting members 30 are joined to each other such that the outersurfaces of their respective wall parts 32 are bonded to each other viathe adhesive agent 80. Accordingly, generation of a gap between the twojoined light reflecting members 30 is inhibited.

In the case in which a plurality of light reflecting members is bondedto each other with a double-sided tape, the shape and reflecting stateof the bonded portion becomes different from the other portion by thethickness of the double-sided tape. This may cause luminancenon-uniformity. In the present embodiment, two adjacent ones of thelight reflecting members 30 are joined to each other not with adouble-sided tape but having the outer surfaces of their respective wallparts 32 bonded to each other via the adhesive agent 80. Thus, theboundary region between the two joined light reflecting members 30 hassubstantially the same shape and reflecting state as those of the otherportion. For example, with reference to FIG. 7E, the wall parts 32 orpart of the wall parts 32 are positioned at three locations, namely, theright side, the central side, and the left side. The wall parts 32 aresubstantially identical to each other in shape. According to the presentembodiment, a plurality of light reflecting members 30 may be integratedwith reduced influence on the optical characteristic of the individuallight reflecting members 30. Accordingly, a light emitting device inwhich a plurality of light reflecting members 30 is integrated withreduced luminance non-uniformity is provided.

The through hole Z is preferably formed at the boundary of two adjacentones of the light reflecting members 30. For example, through holes Z1to Z12 in FIG. 7D are an example of the through hole formed at such aboundary. This can facilitate injecting the adhesive agent 80 into thehollow part Y of the wall parts 32 at the boundary region. Consequently,this can facilitate bonding the outer surfaces of the wall parts 32 oftwo adjacent ones of the light reflecting members 30 with the adhesiveagent 80.

The adhesive agent 80 is preferably provided to be continuously incontact with the inner wall of the hollow part Y and the region W3 atthe upper surface of the substrate 10 provided between the peripheraledge of the second opening W2 and the peripheral edge of the firstopening W1. Thus, the light reflecting member 30 is fixed to thesubstrate 10 by the adhesive agent 80 bonding the inner wall of thehollow part Y and the region W3 at the upper surface of the substrate 10to each other. The adhesive agent 80 can function as an anchor thatinhibits displacement of the light reflecting member 30 due to heatexpansion and contraction.

As has been described above, the wall parts 32 is provided with thehollow part Y formed with the first opening W1 on the substrate 10 side,the substrate 10 is provided with the through hole Z that penetratesthrough the substrate 10 in the top-bottom direction and defines thesecond opening W2 positioned inner than the first opening W1 at theupper surface of the substrate 10, the adhesive agent 80 is provided tobe continuously in contact with the inner wall of the hollow part Y andthe region W3 at the upper surface of the substrate 10 provided betweenthe peripheral edge of the second opening W2 and the peripheral edge ofthe first opening W1. In such a case, the light reflecting member 30 isfixed to the substrate 10 with the adhesive agent 80 without usingdouble-sided tape. Thus, there is no concern about light absorption bydouble-sided tape for fixing the reflecting members. Furthermore, therewill be no bright spot caused by the double-sided tape absorbing lightand, hence, no luminance non-uniformity associated with the bright spotoccurs. Furthermore, in the case in which the interval of the lightsources 20 is small also, the bonding strength of the reflecting memberto the substrate 10 can be sufficiently reliable. By virtue of theabsence of any double-sided tape, the thickness (height) of the lightemitting device 3 is reduced by the thickness of the double-sided tape,and the reduced thickness of the light emitting device 3 can beobtained. This can provide the light emitting device 3 with reducedthickness and improved optical characteristics. This is particularlyeffective in the case in which, for example, the plurality of lightemitting devices 3 is used as one unit. A member disposed above thelight emitting device 3 can further be supported by a support membersuch as a pin, and the wall parts 32 and the support member beintegrated. In such a case, the strength of the light reflecting member30 may be improved by the adhesive agent 80 injected into the wall parts32.

In the case in which the light diffusing member 52 is disposed above oron the upper surface of the light reflecting member 30, irrespective ofwhether the light diffusing member 52 is supported by any support membersuch as a pin, light diffused by the light diffusing member 52 (that is,the returning light) can hit the light reflecting member 30. This maycause a bright spot at the wall parts 32 (the lateral surface parts 324)or the top parts 326 of the light reflecting member 30. In the presentembodiment, two adjacent ones of the light reflecting members 30 arejoined to each other such that the outer surfaces of their respectivewall parts 32 are bonded to each other via the adhesive agent 80 but notvia a double-sided tape. This allows the shape of the tips of the wallparts 52 (preferably, additionally, the inclination angle of the lateralsurface parts 324) to be identical among the plurality of cells (beingidentical includes the state substantially identical). Accordingly, inthe present embodiment, in the case in which the light diffusing member52 is disposed above or on the upper surface of the light reflectingmember 30 also, the plurality of light reflecting members 30 isintegrated with reduced influence on the optical characteristic of theindividual light reflecting members 30. Therefore, according to thepresent embodiment, despite the light diffusing member 52 being disposedabove or on the upper surface of the light reflecting member 30, a lightemitting device in which the plurality of light reflecting members 30 isintegrated with reduced luminance non-uniformity may be obtained.

Light Emitting Device 4 According to the Fourth Embodiment

FIG. 8A is a schematic top view of a light emitting device according toa fourth embodiment. FIG. 8B corresponds to FIG. 8A in which the toppart of each wall part is hatched. FIG. 8C corresponds to FIG. 8A inwhich the lateral surface part of each wall part is hatched. FIG. 8Dcorresponds to FIG. 8A in which the bottom surface part of each wallpart is hatched. FIG. 8E shows the relationship between the throughholes (the second openings) of the substrate and the light sourceswithout showing the light reflecting member 30 and the adhesive agent80. FIG. 8F is a cross-sectional view taken along line 8F-8F in FIG. 8A.FIG. 8F also shows members disposed above the light emitting device 3.

As shown in FIGS. 8A to 8F, the light emitting device 4 according to thefourth embodiment is different from the light emitting device 2according to the second embodiment in that two adjacent ones of thelight reflecting members 30 are joined to each other such that the outersurfaces of their respective wall parts 32 are bonded to each other viathe adhesive agent 80. The light emitting device 4 according to thefourth embodiment is different from the light emitting device 3according to the third embodiment in that the top part 326 of the wallparts 32 is in contact with a member disposed above the light emittingdevice 4 (specifically, the light diffusing member 52). The otherstructures are the same as or similar to the second and thirdembodiments and, therefore, a description thereof will be omitted. Thelight emitting device 4 according to the fourth embodiment can achievethe effect similar to that of the light emitting devices 2, 3 accordingto the second and third embodiments.

Method of Manufacturing Light Emitting Device 3 According to the ThirdEmbodiment

FIGS. 9A to 9D are each a schematic cross-sectional view forillustrating a method of manufacturing the light emitting deviceaccording to the third embodiment. In the following, with reference toFIGS. 9A to 9D, a description will be given of the method ofmanufacturing the light emitting device 3 according to the thirdembodiment. In FIGS. 9B and 9C, for easier understanding of the joinedmanner of the plurality of light reflecting members 30, the boundarybetween two adjacent ones of the light reflecting members 30 isrepresented by a broken line.

As shown in FIG. 9A, the substrate 10 on which a plurality of lightsources 20 is disposed is provided. The substrate 10 is provided withthe through hole Z that penetrates through the substrate 10 in thetop-bottom direction and defines the second opening W2 positioned innerthan the first opening W1 at the upper surface of the substrate 10. Thethrough hole Z can be formed at the substrate 10 after the substrate 10is provided. Alternatively, the substrate 10 previously provided withthe through hole Z can be used.

Subsequently, as shown in FIG. 9B, the light reflecting members 30including the wall parts 32 each surrounding one of the light sources 20or two or more of the plurality of light sources 20 are disposed on thesubstrate 10. The wall parts 32 are provided with, for example, thehollow part Y that is previously formed with the first opening W1 on thesubstrate 10 side.

Subsequently, as shown in FIG. 9C, setting the lower surface of thesubstrate 10 oriented upward, the adhesive agent 80 is injected into thehollow part Y of the wall parts 32 through the through hole Z from thelower surface side of the substrate 10. Thus, the adhesive agent 80 isprovided to be continuously in contact with the inner wall of the hollowpart Y and the region W3 at the upper surface of the substrate 10provided between the peripheral edge of the second opening W2 and theperipheral edge of the first opening W1.

Subsequently, as shown in FIG. 9D, the adhesive agent 80 is cured (orsolidified). Thus, the inner wall of the hollow part Y and the region W3at the upper surface of the substrate 10 provided between the peripheraledge of the second opening W2 and the peripheral edge of the firstopening W1 are bonded to each other by the adhesive agent 80, wherebythe light reflecting member 30 is fixed to the substrate 10.

Method of Manufacturing Light Emitting Device 4 According to the FourthEmbodiment

FIGS. 10A to 10D are each a schematic cross-sectional view forillustrating the method of manufacturing the light emitting deviceaccording to the fourth embodiment. In the following, with reference toFIGS. 10A to 10D, a description will be given of the method ofmanufacturing the light emitting device 4 according to the fourthembodiment. In FIGS. 10B and 10C, for easier understanding of the joinedmanner of the plurality of light reflecting members 30, the boundarybetween two adjacent ones of the light reflecting members 30 isrepresented by a broken line.

Firstly, as shown in FIG. 10A, the substrate 10 on which a plurality oflight sources 20 is disposed is provided. The substrate 10 is providedwith the through hole Z that penetrates through the substrate 10 in thetop-bottom direction and defines the second opening W2 positioned innerthan the first opening W1 at the upper surface of the substrate 10. Thethrough hole Z can be formed at the substrate 10 after the substrate 10is provided. Alternatively, the substrate 10 previously provided withthe through hole Z can be provided.

Subsequently, as shown in FIG. 10B, the light reflecting member 30including the wall parts 32 each surrounding one of the light sources 20or two or more of the plurality of light sources 20 are disposed on thesubstrate 10. The wall parts 32 are provided with, for example, thehollow part Y that is previously formed with the first opening W1 on thesubstrate 10 side.

Subsequently, as shown in FIG. 10C, setting the lower surface of thesubstrate 10 oriented upward, the adhesive agent 80 is injected into thehollow part Y of the wall parts 32 through the through hole Z from thelower surface side of the substrate 10. Thus, the adhesive agent 80 isprovided to be continuously in contact with the inner wall of the hollowpart Y and the region W3 at the upper surface of the substrate 10provided between the peripheral edge of the second opening W2 and theperipheral edge of the first opening W1.

Subsequently, as shown in FIG. 10D, the adhesive agent 80 is cured (orsolidified). Thus, the inner wall of the hollow part Y and the region W3at the upper surface of the substrate 10 provided between the peripheraledge of the second opening W2 and the peripheral edge of the firstopening W1 are bonded to each other by the adhesive agent 80, wherebythe light reflecting member 30 is fixed to the substrate 10.

The light emitting device according to the present disclosure ispreferably used as a direct-type backlight device, particularly as adirect-type backlight device that is used for a TV or a monitor.

What is claimed is:
 1. A light emitting device comprising: a substratedefining a through hole penetrating through the substrate in a thicknessdirection; a plurality of light sources disposed on the substrate; alight reflecting member disposed on the substrate and including a wallpart having a first surface defining a plurality of surrounding partsrespectively surrounding each of the light sources individually or twoor more of the light sources in groups, and a second surface on anopposite side of the first surface and defining a hollow part; and aresin member disposed inside the hollow part, wherein the hollow partdefines a first opening on a substrate side of the wall part, thethrough hole defines a second opening at an upper surface of thesubstrate, the second opening being positioned inner than the firstopening in the top view, and the resin member is continuously in contactwith the second surface of the wall part defining the hollow part andthe upper surface of the substrate in a region between a peripheral edgeof the second opening and a peripheral edge of the first opening.
 2. Thelight emitting device according to claim 1, wherein the through hole isconnected to the hollow part.
 3. The light emitting device according toclaim 1, wherein the resin member extends along the upper surface of thesubstrate from the peripheral edge of the second opening in the topview.
 4. The light emitting device according to claim 1, wherein thelight reflecting member includes a bottom surface part disposed on thesubstrate.
 5. The light emitting device according to claim 1, whereinthe resin member is configured to reflect light emitted from the lightsources.
 6. The light emitting device according to claim 1, wherein theresin member is configured to absorb light emitted from the lightsources.
 7. The light emitting device according to claim 1, furthercomprising a member disposed above the light reflecting member, whereina top part of the wall part of the light reflecting member is in contactwith the member disposed above the light reflecting member.
 8. The lightemitting device according to claim 1, wherein the light sources arearranged at intervals in a range of 5 mm to 25 mm.
 9. The light emittingdevice according to claim 1, wherein the surrounding parts of the wallpart are arranged at intervals in a range of 5 mm to 25 mm.
 10. A lightemitting device comprising: a substrate; a plurality of light sourcesdisposed on the substrate; and a plurality of light reflecting membersdisposed on the substrate, the light reflecting members respectivelyincluding wall parts each surrounding each of the light sourcesindividually or two or more of the light sources in groups, wherein twoadjacent ones of the light reflecting members are joined to each othersuch that outer surfaces of the wall parts of the two adjacent ones ofthe light reflecting members are bonded to each other via an adhesiveagent.
 11. The light emitting device according to claim 10, wherein atleast one of the wall parts defines a hollow part with a first openingon a substrate side of the light reflecting members, and in a boundaryregion between the two adjacent ones of the light reflecting membersjoined to each other, the hollow part is defined by the outer surfacesof the wall parts being bonded to each other via the adhesive agent. 12.The light emitting device according to claim 11, wherein the substrateincludes a through hole penetrating through the substrate in a thicknessdirection, the through hole defining a second opening at an uppersurface of the substrate, and the second opening is positioned innerthan the first opening.
 13. The light emitting device according to claim10, wherein, the wall parts of the two adjacent ones of the lightreflecting members joined to each other respectively have end surfacesin contact with each other at top parts of the wall parts withoutinterposing the adhesive agent therebetween.
 14. The light emittingdevice according to claim 10, wherein the light reflecting members eachinclude a bottom surface part disposed on the substrate.
 15. The lightemitting device according to claim 10, wherein the adhesive agent isconfigured to reflect light emitted from the light sources.
 16. Thelight emitting device according to claim 10, wherein the adhesive agentis configured to absorb light emitted from the light sources.
 17. Thelight emitting device according to claim 10, wherein the light sourcesare arranged at intervals in a range of 5 mm to 25 mm.
 18. The lightemitting device according to claim 10, wherein the wall parts arearranged at intervals in a range of 5 mm to 25 mm.